Best Mig Welders Under 500$ – Our Top 5 Picks & Reviews

It’s challenging to find a MIG welder capable of paying for a day’s work independently. Especially if you’re looking for Best Mig Welder Under 500$ it isn’t easy to find these types of Mig Welders. Depending on your skills, however, it would be a good start if you choose the affordable & easy to use Mig welders at the beginning.

You can expect high-quality performance with these low price Mig Welders just as high price Mig Welders perform. Because of these are also come under 140amp and can weld up to ¼ – ⅜ inch thick sections. You should keep some important things in your mind while buying a MIG welder. These are good power of welder, resistance for heavy work, and portability.

In this article, we will give you expert reviews on our top 5 Mig welders under 500$ that can perform more than expensive Mig Welders. You can use them for both domestic and industrial work purposes & also you can weld variety of metals.  

Related: Best Mig Welder Under 1000$

Our Top 3 Picks

Editor’s Choice
9.8
Forney Easy Weld 261
Forney Easy Weld 261
  • Very Basic, Lightweight & Portable
  • Easy to use for beginners
  • Easy to set up
Premium Pick
9.7
Hobart 500559 Handler 140
Hobart 500559 Handler 140
  • Very Lightweight & Easy to transport
  • Perfect Quality and Durability
  • Duty Cycle Works well
3-in-1
9.5
YESWELDER Digital MIG-205DS
YESWELDER Digital MIG-205DS
  • Small, lightweight, and easy to use
  • Mig, Tig Lift & Stick Welding
  • 2T/4T Design

Top 5 Mig Welders Under 500$ Reviews

If you’re looking for Best Mig Welder under 500$ that can work on Stainless Steel, Copper, Cast Iron, and aluminum parts, then this guide is for you. We’ve picked up the top 5 Best Mig Welders Under 500$ after completing extensive research on top welder brands like Forney, W Weldpro, Lincoln electric, Hobart, SUNGOLDPOWER, YESWELDER, and DEKOPRO, etc. 

Whether you’re a professional or beginner, You can use them for domestic, industrial work purposes and for home use. The aforementioned is a list of our top 5 Mig welders under 500$ with complete reviews.

Editor’s Choice
1. Forney Easy Weld 261

1. Forney Easy Weld 261

Specifications:

  • Dimensions: 16.75″ x 8.125″ x 12″
  • Weight: 19lbs (8.62 kilograms)
  • Input: 120volt
  • Output: 140amp
  • Welds upto: ¼ in
  • Handles: 0.30 in or 0.35 in
  • Duty Cycle: 30% @ 90A

Overview:

Forney Easy Weld 261 flux core wire welder, designed with inverter technology, is an excellent choice at the beginner level. It comes at the lowest price with some unique features and specifications. That’s why it is the Best Mig welder under 500$. 

Now the question comes at beginner’s mind that, is it a good choice to learn how to weld? Yes, it’s very basic and easy to learn welder.  

Its weight (19 pounds) is very lightweight and easy to use even if you’re a beginner. You can quickly move it from one place to another. Even you can carry it on your motorcycle for any project like maintenance, repairing, and hobbyist projects. 

Due to its rugged construction, it’s very easy to handle 2 and 10 pounds roll of wire.

Its quality units are easy to use, especially for beginners. This quality unit works best on light to Meld Welding. But it would be a wrong choice if you’re building a sub in your garage. It is also useful for home use, exhaust system, and spot welding.

It welded flawlessly on six pieces of ⅛ inch hardened steel. It is the best Mig welder under 500$ due to its ¼ inch steel weld perfection. No Problem at all if you tried ¼ inch steel, your circuit breaker will not get off and also never hit the duty cycle of the machine. 

Works best if you’re going to start welding on home projects. It is a foolproof MIG welder under 500$, which can be used without fear of damage, injuries, burns, accidents, and explosions. 

But you should use safety equipment during welding. All these types of equipment do not come with Forney easy weld 241. You should have to buy them separately. Why is it easy to use? The reason is Forney 140 Mig machine uses 0.30 Flux core wire. 

With Forney 261 it’s straightforward to control heat weld, amount of speed, and wire feed control. The best part is that it has infinite Voltage. For this reason, it is a perfect MIG welder under 500$.

Why is it powerful? Because it has 140 amperage output, it can weld through the thick metal and makes it easy to weld mild steel up to ⅕ plate. The minimum power output is 32A at approximately 14 volts. Forney Easy Weld allows you to adjust the power of output and wire feed unlimitedly. 

It eliminates the risk for beginners as it comes with a one year warranty. We also like the accessories that come with this welder, including 8′ Mig Gun, 8′ Ground Clamp, and 20A-15A adapter makes it easy to move from one place to another. 

It requires only 15 volts input power, but it can also run on a 4500w generator. If you’re a beginner, you can also set up this machine quite easily within a few minutes. 

Pros
  • Easy to Setup & use for beginners
  • Quality built units works best on light to meld welding, especially for beginners
  • Useful for home, exhaust system, and spot welding projects
  • Infinite Voltage with easy to control on heat, wire feed and amount of speed
  • Easy to weld mild steel upto ⅕ plate
Cons
  • Wire feed rate in inches per second, which is slow

Final Thought: Forney easy weld 140 FC-i Mig Welder is the cheapest flux core welder with quality features and specifications. It is lightweight and easy to learn for beginners. If you’re a beginner and start welding on home projects, exhaust systems, and spot welding, then it could be the best choice. 


Premium Pick
2. Hobart 500559 Handler 140

2. Hobart 500559 Handler 140

Specifications:

  • Weight: 57 Pounds
  • Dimension: 19 x 11 x 13 inches
  • Material: Steel, Stainless Steel, and Aluminum
  • Amperage Range: 25-140A
  • Duty Cycle: 20% @ 90Amps
  • Input Consume: 115v
  • Output Power: 25-149amp
  • Warranty: 5 years

Overview:

Hobart 500559 Handler 140 is the most popular MIG welder under 500$ that is built with perfect quality and durability. If you want to work on auto body, household repairs, farm projects, or yard art projects, then the Hobart handler 140 is the perfect MIG welder choice for you.

Hobart handler is capable of welding thick materials as well as aluminum materials. 

To overcome welding thicknesses, Hobart has 5-position voltage control selector that adds smooth, stable arc at all welding thicknesses. However, you can weld up to ¼” thickness with the Hobart handler 140 MIG welder. 

Moreover, the voltage setting is a switch with five switch positions that gives you the ability to fine-tune arc. Also, wire feed comes with infinite numbers. 

Selector switch mainly used for changing the connections in a circuit. The primary purpose of the voltage selector is to handle the Voltage required. Undoubtedly, Hobart is a perfect choice if you want to weld thin and thick mild steel material. 

Hobart handler 140 is the most versatile MIG welder under 500$ that can weld steel, stainless steel, and aluminum weld materials. Hobart handler 140 has the ability to weld on two different welding processes Metal Inert Gas (MIG) and Flux core welding. Simply, it works as 2 in 1 welder.

Overall, the Household current is somewhere around 110 to 120 volts but the Hobart handler 140 operates off 115v standard household current. 

It comes with 2 Pound of flux core wire, which helps to create a clean and strong weld. Usually, it is preferred to choose 0.30 flux core wires for thin metals instead of .035 flux core wire or .045 flux core wire.

Moreover, .035 and .045 flux core wire burn hotter and mainly used for ½ inch thick steel metal. The 140amp rating of this welder works entirely well on thick metals. Hobart handler 140 comes with a wide speed range of 40-700IPM, 50-740IPM at no load. 

It is the best budget MIG welder under 500$ for you. It works best for commercial purposes, houses, or manufacturing projects. Whether you’re a professional or amateur, it is the best MIG welder under 500$ for you that works perfectly well. 

It can be used for house or manufacturing projects because of its 115v power input and user-friendliness. One of the excellent feature of this welder is a solid aluminum wire feed drive. Welder experts usually choose the Hobart handler 140 for their long last projects.

Apart from this, the Duty cycle of this machine is 20% @ 90amps, which means in a 10-minute time frame at two minutes of straight welding at 90 amps, and you have to let this machine cool down for eight minutes. 

But the best part is, this machine has the ability of two minutes of excellent welding work. It welds in the range of 24 gauge to quarter-inch plate. 

Moreover, inside the welding machine, a chart will guide you about all of the different metals you can weld (Stainless steel and aluminum), Gas required, metal thicknesses, amperage settings, and wire speed. 

It’s just like a primary setting in addition to the wire-speed setting; you can fine-tune that knob and adjust it down here. You can adjust the knob according to your thickness of the wire. Parts that come with this machine are miller part numbers because Hobart handler 140 is a rebranded welding machine of Miller. 

Most welder experts don’t like the Mig Gun of this machine because it is only 10 feet long. Short Mig Guns can be annoying when you want to weld around the machine. Round Cable is also 10 feet long, but it doesn’t create any issue while welding. 

One question arises in each welder’s mind is whether it hit the duty cycle or not? This welding machine’s fantastic feature is you will not face any issue of hitting the duty cycle. 

The duty cycle of this machine works really well. If you are looking for a welder that can weld on stainless steel and aluminum material, Hobart Handler 140 could be the best welder. It’s the best MIG welder under 500$, especially in this cheap price range.

Pros
  • Weld up to ¼ thickness
  • Capable of welding thick materials and aluminum materials
  • Great Duty Cycle
  • Weld on two different welding processes Metal Inert Gas (MIG), and Flux core Welding Process
  • Operates on 115v standard household current
  • Comes with 5-year warranty
Cons
  • Cooling fan sounds like not going to last very long

Final Thought: If you want to weld on thick metals, the Hobart Handler 140 is perfect and most durable for thick metals.


3-in-1 Mig Welder
3. YESWELDER Digital MIG-205DS

3. YESWELDER Digital MIG-205DS

Specifications:

  • Weight: 33lb
  • Dimensions: 18.5 × 14.2 × 7.9 in
  • Voltage: 110v/220v 50/60 Hz
  • Duty Cycle: @220v
  • Input: 60@200A, 100@54A
  • Protection Class: IP21s

Overview:

Synergic control 3 in 1 multiprocess Mig Welder comes with both Gas and gasless MIG welding. YESWELDER Digital MIG-205DS is the best mig welder under 500$ because of its multiprocessing and dual Voltage that helps in welding. It is the best welding product for both professional and amateur welders. 

It’s not only a multiprocess machine but also a multi-voltage machine as well. YESWELDER Digital MIG-205DS design works best in both 2T and 4T Mode. In addition to the 2T mode, it usually works best for spot welding and simple work that requires no hard and fast rules.

On the other hand, 4T mode works best for long term welding projects that require some hard work. Moreover, Synergic control has the ability to automatic change of Voltage and wire feeding speed. 

You can change the different mode (Gas/Gasless, Mig, Lift tig) simply by just clicking on one button. The mode change button is designed to make it easy to meet different welding requirements. 

Like Forney 261 it’s also designed with Inverter technology. The benefit of this technology is it provides high power in light and compact units (33lbs). Especially YESWELDER Mig-205Ds designed for multiple welding purposes like hardware, decoration, car modification, and factory maintenance. 

The unit of this welder has the ability to perform in different types of welding (MIG, lift tig, and stick welding). If you’re wondering whether to buy a gas welder or gasless MIG welder, then this product is only for you. Because of it is capable for both gas and gasless mig welding. 

Apart from this, YESWELDER MIG-205DS is capable for both Gas and Gasless Mig Welding. Gasless/Gas Mig Welding can handle 2lb and 10lb roll of wires. With Gasless Mig, you can take up to .035″ (0.9mm). Similarly, you can take .035″ (0.9mm) for Gas Mig. 

Although gasless welding is not more potent than gas welding; however, it works excellently for lightweight applications. 

The best part is, YESWELDER MIG-205DS has the ability to run stick electrodes with the help of a stinger and ground clamp. Both of them (stinger & ground clamp) is also included with this machine. 

YESWELDER Digital MIG-205DS works best for lift tig, but lift tig torch does not come with this product. If you want to work on lift tig, you need to buy an extra lift tig torch. 

Moreover, it also doesn’t come with a regulator and doesn’t come with any wire. But all these things you can pick up by amazon. This unit can weld with 7018/6011 electrodes up to 5/32″ @220V. 

We love the accessories that come with this product. These packages included Mig gun, electrode holder, quick connector, earth clamp, gas hose, additional connect tip, 110v/220v adapter, hammer & brush. 

I would recommend everyone who are looking for a hobby MIG welding machine, and also a portable lightweight MIG welding machine that can work best on portable welding repairs. 

If you’ve low budget then check it out our best cheap Mig welder reviews.

Pros
  • Welds very smoothly
  • Hot Start works really well
  • Versatile for home use
  • Capable for both Gas & Gasless welding
  • Automatic change of Voltage and wire feeding speed
Cons
  • Need to buy extra tig torch and regulator as it is not included in this product

Final Thought: YESWELDER Digital MIG-205DS is a pretty affordable multi-process MIG welding machine capable of both Gas and gasless welding. It is capable of different types of welding (Mig, lift tig, and stick welding). If you are looking for an affordable multiprocess MIG machine that allows you for 3 in 1 welding and gas and gasless welding, then it could be the best choice for you.


IGBT Inverter Tech Welder
4. SUNGOLDPOWER 200Amp

4. SUNGOLDPOWER 200Amp

Specifications:

  • Weight: 33lbs
  • Dimension: 19.6X9.4X14.9
  • Duty Cycle: 60%
  • MIG & MMA current range: 110V: MIG:50-140A,MMA20-120A ; 220V:MIG:50-200A,MMA20-200A
  • Wire feed speed range:1.5~16m/min
  • Material: Iron
  • Power Source: Dc

Overview:

SUNGOLDPOWER 200Amp is the best multifunctioning MIG welder under 500$ that works on Gasless flux core welding, and Gas shielded Mig Welding. Both of the welding Processes available for this machine.

Because of the multi-functioning, it has the ability to work on MIG/MAG/ARC/MMA. SUNGOLDPOWER 200Amp is the best (110/220v) MIG welder under 500$, and it is designed on DC IGBT Inverter Technology. 

Because it is a DC IGBT Inverter, it works low on-resistance, fast switching speed, and works well for moderator speed and high voltage applications. Another excellent addition to this Sungoldpower machine is that it comes with a cooling fan and protects the machine from overheating. 

Moreover, It has 0.6-1.0mm Flux Cored Wire and Solid Core Wire. With Solid wire, you can Clean weld and make it visually appealing. Whereas, with Flux core wire, you can create strong weld in thicker metal.

This machine is more suitable for 1kg(2lb) and 5kg (10lb) wire spool, and you don’t need to use another adapter because one same adapter works well. It can also weld stainless steel, mild steel, aluminum and other material welding with a spool gun, but the spool gun is not included in this machine.

The amazing feature of this machine is, ARC can be used very easily, and it remains stable. Because of its high amperage range and perfect quality, its part can weld ¼ inch thick plate.  This welder can weld smooth and spatter welds because it has multiple wire feed and amperage dial adjustments. With these adjustments, you can weld on different thicknesses.

The best part is that this machine can weld stainless steel & aluminum perfectly and can be easily used and operated.  If you’re looking for under 500$ MIG welder that can work on outdoor repairs, rusty metal, farm and road equipment, maintenance & repair, this machine will be the best choice.  

SUNGOLDPOWER 200Amp is the best MIG welder under 500$ because it gives you high amperage at this cheap rate.

Pros
  • Great Duty Cycle
  • Separate Control for Voltage, amperage, and drive speed
  • Drive unit made with Good quality metals
  • Because of Different Adjustments, it weld smooth and spatter welds
Cons
  • Wire feed system fault

Final Thought: DC IGBT Inverter technology welder that works well to weld on stainless steel and aluminum.


Multiprocess Welder
5. Forney Easy Weld 140 MP

5. Forney Easy Weld 140 MP

Specifications:

  • Dimension: 14.19″ x 19.31″ x 11.61″
  • Weight: 24.81 lbs
  • Plate thickness range: Up to 1/4″
  • Uses gas or gasless wire: up to 0.35 in. and up to 1/8 in. stick electrodes
  • Material: Metal
  • Input Voltage: 120v
  • Rated Output Voltage Range: 12 – 23V
  • Duty Cycle: Variable depending on the process being used

Overview:

Forney Easy Weld 140 MP is a multiprocess 3-in-1 Mig welder, DC Tig welder, and stick welder. It allows you to create something new with your weld or repair old material. 

The best part is, everything included in this one single machine which you need for your welding. But the accessories of tig welders are not included. The use of this tig welder is straightforward. It has a three-position switch, which allows you to change the process from Stick to Mig or DC Tig very easily. 

This machine’s amazing feature is that it has infinite Voltage and wire-speed control that perfectly controls your weld and allows you to dial in the perfect weld. Rated output voltage range- 12 – 23V. Rated output current range- 43 – 110A. Full output current range- 10 – 140A.

Forney Easy Weld 140 MP can perfectly handle two and 10-pound rolls of wire. It comes with both Gas & gasless wire. You can use Gas or gasless wire while welding it depends on which type of welding wire is selected. Both of the wires can weld up to .035″, and up to 1/8″ stick electrodes. 

In addition to this machine, it can be easily set up to flux core welding. But as we’ve already mentioned, it has three switch controls to easily switch from flux core to mild steel with gas setup. 

Forney 140 MP is also capable of welding on DC TIG. However, Tig accessories are not included in this. If you want to work on DC Tig welding, You will need to purchase related Tig welding accessories. These are tig torch, regulator, hose, tungsten electrodes, and Gas separately. 

Another excellent addition to this machine is it is also capable of running stick welding efficiently. The best part is that required accessories (stinger & ground clamp) are also included to do the stick welding process correctly.

Finally, Forney easy weld 140 MP is one of the best multiprocess welder under 500$ price range.

Pros
  • 3 in 1 (Mig, DC Tig, and Stick welding) combo unit
  • Infinite Voltage and Wire Speed Control
  • Comes with a nice stinger that works very well with stick welding
  • Unit of this machine is light and easy to carry
  • Easy to set it up
  • Great value and high-quality machine
  • Comes with High-quality Mig gun
Cons
  • The lead for the Mig and Stick is not long

Final Thought: In our recommendation, it’s one of the best multiprocess welders under the 500$ price range. This machine can run on Stick welding, MiG, and DC Tig welding. It is the best amazon MIG welder under 500$ price range.


FAQ’s

If you want to work on auto body, the Hobart handler 140 is best for auto body, household repairs, farm projects, or yard art projects in under 500$ price range. It is built with perfect quality and durability. The best part is, this machine can also weld on aluminum metals. Moreover, it is also the perfect choice to weld on thick and thin mild steel materials. Apart from this, it is the best professional MIG welder under 500$. 

Forney Easy weld 140MP is one of the best Mig/Tig(DC)/Stick welder for aluminum. It is one of the cheapest stick welder that comes under the 500$ price range. In addition to Forney Easy weld 140MP, the required accessories in order to do the stick welding process are also included in this machine. Stinger & ground clamp comes with this machine, making it easy to do the stick welding process perfectly.

Moreover, it is one of the best budget MIG welder under 500$.

Here’s the list of 5 best cheap Mig welder under 500$:

  1. Forney Easy Weld 261
  2. YESWELDER Digital MIG-205DS
  3. Hobart 500559 Handler 140
  4. SUNGOLDPOWER 200Amp
  5. Forney Easy Weld 140 MP
Conclusion

After extensive research on top welder brands, we’ve picked up the best MIG welders under 500$ for you. It depends on your work and needs that which mig welder you will choose. In our recommendations, If you’re a beginner then you should choose Forney Easy weld 261 MIG welder because it is the best quality MIG welder under 500$. 

If you need a welder who has the capability to weld on Gas and gasless welding, then YESWELDER Digital MIG-205DS could be the best choice for you. In addition to Yeswelder Digital, it is the best compact MIG welder under 500$.  

Moreover, Hobart handler 140 best for auto body works, similarly, Sungoldpower 200Amp works best on Flux core welding, and Forney Easy Weld 140MP is the best multiprocess welder. 

Our top pick out of these 5 MIG welders is Forney Easy weld 261 because it is the best MIG welder under 500$. Due to its quality and durability, it is the top-rated Mig welder under 500$ among all welder experts.

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