What is Tack Welding? How it is Used When Fabricating Projects?

Welding is one of the most common processes which is used for the amalgamation of metals by applying a different set of techniques. To make it easy, welding is a process in which we use a high heat source, filler metal, the joining metals and any kind of protective shield from the air. While having protection from the air the joining metals are heated until they melt, then put on the filler metal in the heated region to get a unique piece of metal.

It is not compulsory to have a filler metal for the completion of the process.It can be done without filler metal. The purpose of filler metal is just to create a strong bond between joining metals. Welding process can be done at different locations, such as in outdoor setting or indoor sites e.g. factories and construction sites.

Welding should be done very consciously if done wrongly, it can lead to many damages. So it’s very necessary to have proper knowledge of welding techniques and skill for performing weld operations. There are various techniques of welding such as gas metal arc welding (GMAW) and shielded metal arc welding (SMAW), spot welding and tack welding. In this article, we will discuss tack welding and its proper usage.

Also Read: Best Welder for Beginners

What is Tack Welding?

It is a type of welding in which final welds are produced by holding the parts of an assembly for the time being in a perfect positioning. When the weld soothes, then weld the other edge of the joint.

Basically, the process of tack welding includes welding of two or more metal chunks simultaneously by solely applying compulsion and warmth to the area to be welded.The purpose of tack welding is to guarantee satisfactory welding standard by sustaining the perfect adjustment and space between the elements that are being welded.

 Unlike other welds tack welds are different because tacks welds just hold edges together due to which you can easily disassemble or re-weld the metal if the final weld is messed up. According to Welding rules same welding procedures should be applied for tack welding and the final welding.

Check it out if you’re looking for Best Mig Welders.

For example, if you apply clamping approach in final welding for holding elements then in tack welding you should also apply clamping approach because tack welds are very crucial to perform. Tack welds, if done inappropriately, may result into gap and inadequacy to the final weld so you need to be very careful about small details.

 According to tack welds accuracy requirements, tack welds should be relatively small sized and small sized tack welds should be applied at specific distance so that the edges can be held tightly. You can also tack weld aluminum alloys, but for this purpose you need to use filler metal during a process.

 Aluminum tack welds are bit tricky because aluminum requires a relatively low melting temperature and will not react perfect in many welding process. Tack welds exempt the fixture function, reduces distraction that can happen from welding.

Searching Best Tig Welders? Read More!

Use of Tack Welding in Fabrication Procedure

In this section we will discuss the usage of tack welds in fabrication process.

 Tack weld is used in joints in two manners.


1. External Tack Welds

In this type or manner, tack welds are placed outside the hinge and after doing the final welding tack welds are abolished. But tack welds can also persist in place and attach them to the final welding.

External tack welds are also known as non-incorporated joints and are determined as the final weld. According to welding rules, components and welding technique which are used for all these joints should also be applicable for the final welds. These non-incorporated welds are constant and should be powerful enough to handle even high pressure and stress.

2. Internal Tack Welds

In internal tack weld process, the tack weld is liquefied completely and befits in the final weld. Internal tack welds are further categorized into two parts:

Re-melted internal tack welds
Incorporated internal tack welds
Re-melted internal tack welds

When we talk about re-melted tack welds, in this process we put the final weld over the tack weld and then give the high temperature pressure to the final weld until tack weld becomes the part of final weld entirely without having any evidence about its existence.

Due to re melted internal tack welds, disruption between the processes does not happen. As we have discussed above Ideal size for tack welds is small because smaller tack welds re-melts smoothly while larger tack welds take time.

Incorporated internal tack welds

On the contrary, in incorporated internal tack process re-melting don’t happen. In this process, tack weld is the main source passage of the final weld.All the inputs such as heat variation, weld size etc. should be applied in a proper alignment with the tack weld.

As it don’t include re-melting so everything should be performed very consciously and precisely as there is no option for damages.For the whole fusion process incorporated tack welds are smaller than the other one and easier to get infused.


We all know with the growing advancement in research and technology, welding techniques are also getting advanced so for the quality assurance of welding techniques tack welding knowledge and skill is very significant. Tack welding ensures adjustment of all assembled elements while eliminating disruption during welding. you should follow all the techniques and procedure with a conscious mind to prevent from any damages.

More Welding Gear Reviews:

Brayden Author

Brayden has been a welding enthusiast and expert for the past 7 years. He always loves to help others by guiding them as a welder expert. That’s the reason he found writing on a site “welderexpert.com” to guide other new and beginner welders.